Module-1 Piping Design and Engineering (fundamentals)

• Introduction to piping designing & engineering
• Evolution of piping
• Manufacturing methods
• Piping materials and selection
• Pipe dimensioning
• Schedule numbers
• Common piping abbreviations
• Major organizations for standards
• Commonly American code in piping ASME/ANSI
• Common abbreviations etc

Module-2 Basic Piping components required

• Type of Fittings - elbows, weld tee, stub in, couplings, reducers, weld cap, screwed and socket welded fittings, Pipe nipples, flanged fittings and use of fittings
• Type Flange -Types, P-T ratings and facings.
• Gaskets, bolts and nuts.
• Major Valves - Types, Materials operations, applicability, codes and specifications.

Module-3 Piping Equipment

• Horizontal vessels/accumulators
• fractionation columns, pumps
• heat exchangers
• re-boiler
• air cooled heat exchanger
• cooling towers
• heaters/boilers
• storage tanks
• fractional distillation process and vendor data drawings
• Prepare layout of Different type lights

Module-4 Piping Engineering flow diagram and its concept

• Uses of flow diagrams, process flow diagrams
• mechanical flow diagrams, utility flow diagrams
• piping symbols
• line symbols
• valve symbols
• piping isometrics
• general arrangement drawings- sections/elevations/ detail drawings
• plot plan procedures

Module-5 Process system

• Purpose of P&ID’S
• study of P&ID’S
• stages of development of P&ID’S
• process and instrumentation diagrams
• process equipments
• symbols usage according to industrial practices
• Purpose of P&ID in process industrial/plants.

Module-6 Basic knowledge of applicable standards

• ASME/ANSI Codes & Specification
• Specification classes
• Piping abbreviations
• General abbreviations

Module-7 Designing & engineering of Piping Diagram in software

• Plant Co-ordinate Systems
• Site Plans, Unit Plot Plan
• Equipment Location Drawing
• Foundation Location Drawing
• Pipe Rack Spacing
• Drawing pipe in the rack
• pipe insulation shoes, pipe guides
• field supports, dummy supports
• hanger rods
• spring hangers
• pick-up pipe supports
• plant utilities
• control valve manifolds
• utility stations
• sewer and under ground piping system

Module-8 ASME Engineering

• Pipe wall thickness calculations
• operating pressure
• design pressure
• operating & design temperature
• max allowable operating pressure

Module-9 ASME pressure design

• Pipe, elbows
• mitre bends
• reinforcement pad calculation for branch connections
• flanges
• blanks
• reducers
• expansion joints and gaskets

Software Designing:

• AutoCAD : Drawing Creation ( P&ID, PFD, Layouts, and all fabrication Drawings)
• PIPE STRESS ANALYSIS - CAESAR II :
• Introduction to Pipe Stress Analysis.
• Stress- Strain relationship, analysis like- why piping components fail.
• Classification of loads- sustained load & occasional load.
Requirements of ASME B31.3 code for process piping, stress intensification factors, thermal analysis using Kellogg charts.
• Piping stress, causes, impacts, stress categories like- thermal stress, longitudinal stress, hoop stress and allowable stresses.

• PLANT DESIGN MANAGMENET SYSTEM (PDMS) :
• Equipment Modeling.
• Pipe Routing.
• Equipment Modeling.